![]() ![]() Together, Carbon and adidas have pushed the performance function of footwear to a new level with the launch of Futurecraft 4D. This level of speed in design innovation and materials iteration is unheard of in traditional manufacturing and a testament to Carbon’s philosophy of creating new 3D printing solutions that take into account the end-customer experience.įigure 2: An adidas Futurecraft 4D midsole printing on a Carbon M-series printer to include varying lattice structures along the midsole It is a stiff elastomer that can be printed in a lattice structure to create a high-performance midsole that also offers excellent durability and is aesthetically pleasing. The final midsole material is made out of a blend of UV curable resin and polyurethane. Moreover, engineers from both companies collaborated closely and tested nearly 150 resin iterations. Further, over the course of product development, Carbon’s technology enabled adidas to execute more than 50 design iterations, a substantial increase compared with what is achievable with traditional molding in the same amount of time. Our technology also allowed adidas to create a monolithic midsole that addresses precise needs related to movement, cushioning, stability, and comfort. Together, we created a digitized footwear component creation process that eliminates the need for traditional prototyping or molding. This assembly approach leads to added cost, complexity, and quality concerns.Ĭarbon’s Digital Light Synthesis™ technology helped solve all these challenges and enabled adidas to move into a new era of footwear manufacturing. Traditional methods cannot deliver such complex, high-performance monolithic designs and typically require the assembly of multiple parts to create varying performance zones within a single midsole. With decades of experience and data on designing a midsole, adidas wanted to create something that would free them from the limitations of traditional footwear manufacturing. adidas was seeking a platform that would enable them to tune cushioning properties throughout the shoe, and ultimately provide bespoke athletic footwear. Engineers for the first time can 3D print multiple unique functional zones within the same monolithic part and tune the mechanical properties within each of these functional zones depending on the application requirements.įigure 1: Examples of Carbon’s lattice printing capabilitiesĮnthused by our ability to 3D print innovative lattice structures, adidas partnered with Carbon to develop a midsole that met the performance and comfort required by serious runners. ![]() What is especially unique is Carbon’s ability to design and make tunable lattices depending on customer application needs. Our software leverages our M-series printers and our wide array of programmable liquid resins to print unique lattices (Figure 1) that can replace materials such as foam in headsets, shoe midsoles, and seating applications. Not only does our technology allow for the production of end-use parts, but it also delivers unmatched speed, up to 100 times faster than other additive manufacturing processes.Ĭarbon’s technology is inherently capable of printing high-resolution parts with an excellent surface finish and isotropic mechanical properties. Carbon’s technology is changing the way high-performance, durable, final polymeric components, and products are being created. Menu icon Three short horizontal bars, aligned parallel to each otherĭigital Light Synthesis™ is a breakthrough additive manufacturing technology pioneered by Carbon that uses digital light projection, oxygen permeable optics, and Carbon’s programmable liquid resins. ![]()
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. ArchivesCategories |